Precision, creativity,
and a keen eye for detail

The Layers Lab was built on the principle that good engineering and great design aren't mutually exclusive. Every product whether it's a personalised keychain or a structural prototype gets the same level of care and precision.

Founded by siblings from aerospace engineering, dentistry, and clinical drug development, we bring multi-disciplinary thinking to every brief. No matter how niche or technical your project is, we've seen something like it before.

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Accredited Aerospace Engineer

BEng Aerospace Engineering

With a BEng in Aerospace Engineering and five years of hands-on technical work from wind tunnel testing at university aerodynamic labs to designing rear wings and diffusers for motorsport applications every consultation at The Layers Lab is backed by real engineering knowledge.

That means when you bring us a brief, you're not just talking to a printer operator. You're talking to someone who understands material properties, tolerances, stress analysis, and design for manufacture. Whether your part is decorative or functional, the engineering thinking behind it is the same.

Wind tunnel & CFD testing
FDM & SLA printing
Motorsport aerodynamics
Laser fabrication
CAD & parametric design
Material science

Five years of technical work,
no matter the brief

I've worked on aerospace wing designs tested in real wind tunnels, orbital mechanics problems, carotid artery CAD models for medical research, and custom 3D printed consumer products all requiring the same obsessive attention to specification.

The Layers Lab is an extension of that mindset. Bring us any brief technical or creative and we'll treat it with the same rigour we'd apply to a structural prototype.

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5 yrs

Technical experience

Precision engineering across aerospace, motorsport, and consumer products.

BEng

Aerospace Engineering

Accredited degree with hands-on lab, wind tunnel, and design project experience.

150+

Orders fulfilled

Star Seller on Etsy with a 4.9 average rating from verified customers.

10+

Material types

From flexible TPU to carbon fibre reinforced filaments we print in whatever the job demands.

What we do

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Aerospace Engineering

BEng Aerospace Engineering. Wind tunnel testing, CFD, structural analysis, aerodynamic design.

🎯

Product Design

5 years designing precision parts. From concept sketches to functional FDM and SLA prototypes.

🔧

CAD & Modelling

Autodesk Inventor, Fusion 360, SolidWorks. Parametric design, tolerancing, and design for manufacture.

📐

Technical Consultancy

Briefs of any complexity. Motorsport, aerospace, consumer products, medical devices no job too specific.

🖨️

FDM & SLA Printing

Multi-material, multi-colour, high-detail. Carbon fibre, PETG, PLA, TPU, Nylon, and more.

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Laser Fabrication

Precision cutting in wood, MDF, acrylic. Engraving, profiling, and post-processing to a professional finish.

The team behind the lab

Founded by siblings from three very different professional backgrounds, brought together by precision and a love for making things.

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Shehroz (Founder)

Aerospace Engineer & 3D Print Specialist

BEng Aerospace Engineering. 5 years of technical product design and prototyping experience.

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Collaborating Engineers

Robotics, Biochem & Mechanical

We work with a network of accredited engineers across robotics, biochemistry, and mechanical disciplines.

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Ready to bring your idea to life?

Whether it's a custom gift, a laser cut sign, or a full engineering prototype we're here for it.